Plastic Injection Mold Maker and Injection Moulding Service for USA Market for Plastic Cable Cover

Uni Moulding have made more than 30 sets of various junction box mould sets, including a series of optoelectronic related plastic molds, such as high-voltage cable junction box mold, optical fiber junction box mold, meter shell mold, wire connection protection mold, etc. we have many experiences in junction box mould manufacturing.

Although the cable cover in this project are small, many details need to be considered. Because this is a product that is reused for many times, in addition to its insulation, anti-aging, UV resistance, waterproof and other related properties, its flexibility for reuse should also be considered.

Part Details

Part Material: PP+UV

Part Color: Black

Part Weight: 8g

Main Technology and Processes

Mold Analysis → Sawing Machine Cutting → Depth Drill → CNC Rough Machining → Heat Treating → Finishing Machining → Wire Cutting → EDM → Polishing → Texture → Mold Assembly and Debugging → Mold Test

Main Challenges & Solutions

C1: Aging of plastic product;

S1: Make the part color to dark black and add UV, which can effectively resist aging and UV.

C2: Ensure that the part needs to be folded repeatedly without breaking and turn white;

S2：Use no-silicon copolymerized PP as the basic material, and add some auxiliary materials appropriately to achieve the best effect of PP（Good comprehensive performance, high strength, high rigidity, good heat resistance, good dimensional stability, excellent low-temperature toughness (good flexibility), good transparency, and good glossiness.）

Mold Details

l  Project Leader: Zach

l  Mold Type: PP plastic injection mold

l  Delivery time: 28 days

l  Product Size: 10*6*3

l  Mould Size:400x280x360 mm

l  Mould Cavity: 2 cavities

l  Mould Main Material: S136

l  Mold Material: 718H, P20, 718, 45#, etc.

l  Mould Injection System: Point gate

l  Mould Cycle Time: 12”